Pallet box packaging

Pallet boxes

Pallet box packaging

Pallet boxes

If you ship large items, export products or operate in industrial markets, pallet boxes are often essential to your success.

Pallet boxes are large, heavy-duty corrugated boxes attached to wooden pallets. The integral pallet allows for the handling and moving of large, heavy items. Popular for export, pallet box packaging is available in several standard or bespoke sizes.

At Suttons Performance Packaging, our experience and expertise in industrial packaging allow us to design and manufacture both standard and custom pallet boxes. In addition to specific dimensions, we can add interior fittings, such as foam lining, inserts, or end caps, to provide tailored protection.

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UK experts
Competitive pricing
Advantages

Benefits of pallet boxes

By using heavy-duty cardboard pallet boxes at your business, you can benefit from:

Industry-standard sizes for compatibility with the existing supply chain.
Bespoke sizes to accommodate specific products.
Strong, durable construction to ensure transit protection.
Integral pallets for ease of movement and manoeuvrability.
Range of inserts and optional external printing.
All timber used is ISPM15 certified and suitable for export.
Supplied flat or assembled for improved storage or staff productivity.
A person looking at a cardboard pallet box
Pallet box packaging experts

FAQs

It is possible to manufacture any pallet boxes your business uses in either industry-standard sizes (using standard or Euro pallets) or completely bespoke designs, as required. Standard pallet boxes, which are available on short lead times, are also accepted by the majority of transport and warehousing providers.

Custom-sized pallet boxes can frequently reduce transport costs. Primarily, this is because you are not paying to ship empty space, and they help minimise the use of secondary packaging, such as void fill. Custom box pallets also significantly reduce the potential for transit damage, particularly when combined with foam or other cradles and inserts.

The pallet boxes’ cardboard surfaces allow both standard and bespoke pallet boxes to feature printed branding, handling instructions, part numbers, or other information directly on their exteriors. Whilst branding provides free advertising through your supply chain, handling instructions and symbols can help ensure shipments safely arrive with your customers.

You can choose to have your pallet boxes supplied flat for on-site assembly or fully assembled to reduce packaging time. Custom pallet boxes with internal fittings, such as foam inserts, are usually supplied assembled but can also be supplied in their component parts for on-site assembly.

A person on a forklift carrying corrugated pallet boxes
Pallet box manufacturers

Why work with us?

By sourcing either standard or custom pallet boxes from us at Suttons Performance Packaging, you can also expect the following benefits:

Flexible volumes
By manufacturing in-house, we allow you to source from very low volumes (10 units) through to mid-high quantities (3,000+).
Inventory management
We can free up costly warehouse space at your business by stocking your pallet boxes and industrial packaging and providing smaller, more frequent deliveries as required.
Expert design and prototyping
Our in-house, experienced design team assesses the products you are shipping before creating a solution optimised for your application.
Highest quality
We manufacture your pallet boxes, including corrugated and timber elements, at our state-of-the-art production site in Cambridgeshire.
Knowledge
Our packaging experts have detailed knowledge of the challenges associated with bulk/industrial shipping, as well as the specific medical, scientific, electronics, IT, and aerospace industries.
Cost reduction
Bespoke pallet boxes and packaging help reduce costs by minimising material use, improving transport efficiency, preventing damage, and even improving packing times.
Damage prevention
If required, prototyping and drop testing to ISTA standards ensure that your packaging is fully optimised before full production runs.
On-time delivery
Our delivery vehicles and UK-wide network of warehouses allow us to supply your packaging cost-effectively throughout the UK.
Wide range of options

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Get in touch

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We are confident that a design-led approach to your pallet boxes and any other industrial packaging you require can provide a significant competitive advantage (not just in terms of costs). If this sounds good, please get in touch with one of our experts to discuss your packaging.

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    Our experts

    The information on this page was written and checked by our team of packaging experts:

    Technical Sales

    David Prew
    [email protected] | 01354 693 171

    Quotes / Pricing

    James Arran
    [email protected] | 01354 691 859

    Customer Service

    Kay Goodman
    [email protected] | 01354 691 853