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In-house manufacture

Custom flight cases

If you need to safely transport large equipment, tools, components or products, custom flight cases provide on-the-road protection for your valuable equipment.

Flight cases are tough, rugged containers for storing and transporting items. Also known as road cases, they are manufactured using plywood or composit boards with aluminium and steel components. Custom flight cases are particularly popular in the audiovisual, broadcasting, and entertainment industries but are equally suited to commercial and industrial applications.

At Suttons Performance Packaging, we design and manufacture your flight cases at our UK-based production facility. Designed using the latest CAD technology and manufactured using high-quality materials, our flight cases ensure the safe transportation and storage of delicate items.

Custom design

Flight case manufacturer

Investing in custom flight cases ensures optimal protection for transporting valuable or fragile equipment. At Suttons Performance Packaging, we design and manufacture custom flight cases in-house, guaranteeing the perfect balance of durability and quality.

Bespoke flight case
Flightcase with foam
Long flight case
Small flight case

Custom flight cases

Sourcing and using custom flight cases provides your business with many benefits.

For example, bespoke sizes reduce transport costs and significantly improve protection by minimising the movement of contents within the outer case. And by building custom flight cases in-house, we can engineer the optimum strength, protection and quality.

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Tailored to your requirements

This improved protection is enhanced further through the inclusion of custom foam inserts. Using Plastazote®, we can design and manufacture foam tailored to your products using the optimum grade and amount of material.

Optional features such as handles, castors, wheels, lift-off lids, and more all improve the usability too. You can even have your flight cases branded with company logos or handling instructions.

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Corrugated packaging experts

Why work with us?

Our broad knowledge and experience in heavy-duty packaging at Suttons Performance Packaging allow us to offer you several benefits.

Flexible volumes
We can manufacture your custom flight cases in low and high volumes with no minimum order quantities.
In-house manufacture
Manufacturing your flight cases at our UK-based factory ensures far higher quality than cheap, imported cases.
Foam expertise
Any flight case we supply can include bespoke foam inserts, providing the highest level of transit protection for your products or equipment.
Cost reduction
By using custom packaging and flight cases, we allow you to reduce transport costs, material use, CO2 emissions and packing times.
Damage prevention
All of the packaging we supply is designed to completely eliminate transit damage from your operations.
Single source
You can source all of your business’ packaging – from simple corrugated cardboard boxes to bespoke engineered cases – from us.
Knowledge
Our designers, estimators, customer support staff, and highly trained production teams have extensive knowledge and experience in a wide range of industries.
Service
We take pride in offering the highest level of service at all times, maintaining an extensive fleet of vehicles and leveraging a UK-wide network of warehousing.
Custom design

Genuinely sustainable packaging

We provide a range of sustainable, recycled and recyclable packaging options alongside strategies to reduce the material used in your packs and improve transport efficiency.

Our sustainability goals
Wide range of options

Similar industrial packaging

As well as custom flight cases, we can manufacture a range of bespoke industrial packaging to suit every requirement or application your business may have.

UK experts

Get in touch

If an off-the-shelf protective case isn’t exactly right for your application, we can provide a custom flight case tailored to your precise requirements. Please speak with one of our case experts today to discuss any custom flight cases your business uses.