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In-house manufacture

Foam shipping boxes

Both custom and off-the-shelf foam shipping boxes are a cost-effective option if your business is shipping lightweight components, including those with an unusual profile.

Foam shipping boxes are standard cardboard boxes with foam material added to the inside surfaces. Also called padded shipping boxes, the foam lining absorbs shock and impact, protecting the contents during transport.

At Suttons Performance Packaging, we have developed a range of multipurpose, off-the-shelf foam cushioned packs in a range of sizes. Always in stock, these padded shipping boxes, with no tooling costs, are an ideal, cost-effective solution for short-run consignments.

Custom design

Specialist foam converters

At Suttons Performance Packaging, we offer fully bespoke foam shipping boxes tailored to meet your needs, alongside our range of standard options.

Shipping box with foam
Foam shipping box
Foam lined shipping boxes
Custom foam shipping boxes

Bespoke foam shipping boxes

At Suttons Performance Packaging, we can design and manufacture completely bespoke solutions in addition to the range of standard foam shipping boxes.

Our designers, corrugated box manufacturing machinery, and foam conversion equipment allow us to create padded shipping boxes in-house and tailor them to your precise requirements.

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Tailored to your requirements

Options include the cardboard material grade, the foam density, the overall size and style of your shipping box, and whether you require print adding. We can even design and manufacture foam shipping boxes with protection from static.

By keeping both design and manufacture in-house, you can also source custom foam shipping boxes in low and high volumes (50 – 3,000+ units).

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Corrugated packaging experts

Why work with us?

Even if you are sourcing off-the-shelf products from us at Suttons Performance Packaging, we strive to provide your business with various benefits.

Flexible volumes
Whether sourcing stock or bespoke products, you can purchase from very low volumes (including one-offs) to thousands, scaling as your business grows.
Inventory management
If you regularly require any type of packaging, we can hold it at our warehouse to free up expensive storage space at your premises.
On time delivery
Our delivery fleet and location, ideal for eastern England, ensure that you get packaging when needed.
Expert design and prototyping
For any custom requirements, our designers can create prototypes and samples that undergo extensive testing (including drop testing to ISTA standards).
Damage prevention
Whatever packaging you source from us, we understand its primary job is to protect your items in transit and prevent customer returns.
Cost reduction
We will always look for ways to reduce long-term packaging costs, such as reducing material use, speeding ip packing times, improving transport efficiency, and more.
Knowledge
Different businesses in different markets face different challenges. However, our team of designers, engineers, advisors, and support staff has extensive knowledge across a broad range of industries.
Single source
We can supply virtually all of the packaging your business requires, including tapes, strethc labels, strapping, and more.
Custom design

Genuinely sustainable packaging

We provide a range of sustainable, recycled and recyclable packaging options alongside strategies to reduce the material used in your packs and improve transport efficiency.

Our sustainability goals
Wide range of options

Similar boxes with foam

Your business can source packaging that is precisely tailored to your specific requirements.

UK experts

Get in touch

Are you unsure whether off-the-shelf foam shipping boxes or custom boxes with foam would be best for your business? Our expert team is happy to provide free, unbiased advice on the best option for your application. Please get in touch today.