Foam shipping boxes are a cost-effective option if your business is shipping lightweight components, including those with an unusual profile.
Foam shipping boxes are standard cardboard boxes with foam material added to the inside surfaces. Also called padded shipping boxes, these boxes feature a foam lining that absorbs shock and impact, protecting the contents during transport.
At Suttons Performance Packaging, we have developed a range of multipurpose, foam cushioned packs that you can specify in bespoke sizes. As a result, these padded boxes for shipping are an ideal, cost-effective solution for both short-run and larger consignments.
There are numerous benefits of foam shipping boxes, including:

There are numerous options when sourcing custom foam shipping boxes, including the cardboard material grade, the foam density, the overall size and style of your shipping box, and whether you require print adding. We can even design and manufacture foam shipping boxes with protection from static. These options make them a cost effective and more sustainable alternative to custom polystyrene boxes.
Depending on the packaging supplier you choose to work with, foam shipping boxes are available in low and high volumes. Working with a manufacturer – such as Suttons Performance Packaging – who keep design and manufacture in-house, you can source custom foam shipping boxes in volumes ranging from 50 – 3,000+ units.
Foam shipping boxes are available in an almost infinite range of sizes, being custom manufactured to your exact specifications. Using bespoke sizes allows you to tailor your boxes to specific products, warehouse or transport setup, or other space requirements/limitations. This makes foam shipping boxes suitable for both small consumer products and larger, industrial applications alike.
It is possible to add printing to andy foam shipping box. Print is usually added via flexographic, digital or litho-laminated methods. This enables to addition of everything from single colour logos through to full colour (CMYK) designs and graphics.

Even if you are sourcing off-the-shelf products from us at Suttons Performance Packaging, we strive to provide your business with a range of benefits.
Flexible volumes
Inventory management
Expert design and prototyping
Knowledge
Damage prevention
Cost reduction
Single source
On-time delivery
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Are you unsure whether off-the-shelf foam shipping boxes or custom boxes with foam would be best for your business? Our expert team is happy to provide free, unbiased advice on the best option for your application. Please get in touch today.
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Our experts
The information on this page was written and checked by our team of packaging experts:
Technical Sales
David Prew
[email protected] | 01354 693 171
Quotes / Pricing
James Arran
[email protected] | 01354 691 859
Customer Service
Kay Goodman
[email protected] | 01354 691 853



