FEFCO 0427 boxes

Die-cut boxes

Q: Are custom die-cut boxes suitable for my business?

Are custom die-cut boxes suitable for my business? Custom die-cut boxes are ideal when you need packaging tailored to your product's size and shape. They are also effective for improving packing speed, reducing material waste, or enhancing your customers' unboxing experience. They work especially well for fragile, irregularly shaped, or high-value items.

FEFCO 0427 boxes

Die-cut boxes

If you need your packaging to combine product protection, ease of use, and a premium appearance, custom die-cut boxes are a great option.

Custom die-cut boxes, also known as FEFCO 0427 boxes, are manufactured from a single sheet or corrugated cardboard using specialist die-cutting equipment. Their design allows them to slot together without tape, speeding up assembly and packing while creating a clean and user-friendly unboxing experience. Bespoke sizing also helps to reduce material use and shipping costs, making it a cost-effective choice for a wide range of products and industries.

At Suttons Performance Packaging, we can produce plain or printed die-cut cardboard boxes to your exact requirements. Our in-house design and manufacturing expertise enables us to select the right material and create the ideal design for your product, in both low and high volumes.

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Competitive pricing

Advantages

Benefits of die-cut boxes

The custom die-cut packaging boxes we manufacture at Suttons Performance Packaging provide:

Custom sizes tailored to your products or to minimise shipping costs.

Choice of material grades for optimal strength.

Optional internal and external printing to add logos, instructions, etc.

Easy to assemble without the need for tapes.

Available with a range of inserts, including corrugated and foam options.

Suitable for eCommerce, transit, mail order and similar applications.

Sustainable and easy to recycle in existing collection programmes.

Die-cut packaging on a packing bench in a fulfilment centre

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FAQs

Die-cut boxes are cartons made from a single sheet of corrugated cardboard. They are precisely cut and scored to create a ready-to-assemble box. They provide a secure fit for your products and improve your packing efficiency.

Custom die-cut boxes are ideal when you need packaging tailored to your product’s size and shape. They are also effective for improving packing speed, reducing material waste, or enhancing your customers’ unboxing experience. They work especially well for fragile, irregularly shaped, or high-value items.

Custom die-cut boxes can be fully customised to your exact requirements. Be it with branding, instructions, product identification, or even handling information. Digital, flexographic, and litho lamination printing techniques mean that designs from a single colour to full CMYK graphics are possible.

0427 refers to a FEFCO box style, defined by the European Federation of Corrugated Board Manufacturers. FEFCO 0427 style boxes are die-cut packs that can be folded and assembled without tape, offering quick assembly and a tidy, professional finish.

A person packing FEFCO 0427 boxes in a factory.

Die cut box manufacturers

Why work with us?

At Suttons Performance Packaging, we take great pride in offering each of our customers several significant competitive advantages:

Flexible volumes

Our manufacturing and printing capabilities mean you can source plain or printed die-cut boxes from as little as 50 units (tooling charges may apply).

Inventory management

If you have a regular, ongoing need for packaging, but little space to store it, we can hold your stock and supply regularly as and when you need it.

Expert design and prototyping

Our design team can create the perfect structural design for your shipping boxes, with CAD files supplied for you or your design agency to apply branding before production.

Knowledge

Our in-house team has considerable, specific experience supplying printed shipping boxes to eCommerce, scientific, technology, industrial, medical, and numerous other markets.

Damage prevention

Our design-led approach, in-house manufacturing processes and ability to test your packaging ensure it provides optimum protection for your products.

Cost reduction

Besides preventing the costs associated with transit damage, you can benefit from strategies to reduce packing times, material use, and more.

Single source

In addition to your die-cut and other corrugated packaging, you can reduce your costs, admin, and hassle by sourcing any inserts and sundries (tapes, stretch wrap, etc.) from us as well.

On time delivery

Managing the process from end to end, including our fleet of delivery trucks and UK-wide warehouse network, allows us to provide the highest levels of customer service at all times.

Wide range of options

Similar corrugated packaging

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Whether you need die-cut boxes, corrugated inserts, foam packaging, sundries, or heavy industrial packs, we can help. Get your free quote today.

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