
If you need to ship or protect very high-value, fragile, or business-critical items, Plastazote® packaging provides the highest level of protection.
Plastazote® foam is a cross-linked, closed-cell polyethylene foam. The material is water resistant, provides excellent cushioning properties, and can be converted into intricate shapes and designs. Plastazote® packaging typically takes the form of inserts for protective cases or boxes, handling trays, or dunnage for returnable containers.
At Suttons Performance Packaging, we can offer engineered Plastazote® packaging and inserts for any protective or presentation application, giving exceptional product protection and display potential. Regardless of the product’s shape, size or application, we can design and manufacture a foam tray or insert that is a perfect fit for your product.
Working with us at Suttons Performance Packaging, you can take advantage of our extensive knowledge and expertise in high-performance foam packaging.
Using the latest CNC routing technology, we can ensure the highest levels of quality, performance and presentation for any Plastazote® packaging your business needs.


Using a wide range of materials and colours, we can design high-performance case inserts that eliminate damage to your tools, inserts for corrugated packaging, dunnage for returnable packaging, and even stand-alone handling trays. You can also choose multi-coloured “shadow board” foam that provides enhanced visual appeal and improves usability (highlighting when tools or equipment have not been returned to their compartment/recess).
Besides Plastazote® packaging, we also convert an extensive range of specialist cross-linked and non-cross-linked foams.

We have vast experience and expertise in converting a range of foam materials, including Plastazote. This allows your business to benefit in several ways.
Flexible volumes
Expert design and prototyping
Damage prevention
Wide choice
Knowledge
Single source
Product range
Short lead times
We provide a range of sustainable, recycled and recyclable packaging options alongside strategies to reduce the material used in your packs and improve transport efficiency.
Our sustainability goalsSource a huge range of protective cases, outer packaging and alternative foam solutions from us at Suttons Performance Packaging.
We can help with any form of Plastazote® packaging your business needs—from protective case inserts to trays to tool control. Simply contact one of our experts for free quotes and unbiased advice.