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In-house manufacture

Double-wall cardboard boxes

For most industrial and business applications, double-wall cardboard boxes provide a great balance between cost and performance.

Double-wall cardboard boxes, using a double-layered material, offer additional strength compared with single-wall boxes. Their performance makes them ideal for shipping heavier parts, products, and equipment. Double-wall boxes are also fully recyclable and can feature various print options.

Custom design

Double wall box manufacturer

At Suttons Performance Packaging, we have particular expertise in supplying double-wall cardboard boxes, either empty or as assembled packs with foam lining or inserts. Besides the range of insert options, we can also print your double-wall packaging, supply it in a range of styles (from taped 0201s to die-cut 0427), and manufacture it in the optimum size for your specific products.

Double-wall cardboard box
Double wall boxes with foam
Custom double walled cardboard boxes
Printed double-wall box

Custom double-walled boxes

You can expect several significant benefits by choosing to use custom double-wall boxes at your business rather than “off-the-shelf” stock sizes.

Firstly, bespoke sizing improves protection for your products as there is less scope for movement during transit. You can also reduce your costs by needing less secondary packaging and void fill. Your transport costs should also decrease, as you are not paying to ship empty space. This, plus reduced material and being fully recyclable, also makes bespoke-size double-wall boxes better for the environment.

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Tailored to your requirements

There is a range of double-wall materials to select from. Our packaging designers will select the most suitable option for your application during the design process, allowing the optimum strength to be achieved with the minimum amount of material.

In addition to material grades, you can add printing, inserts, and whether to have your double-wall boxes supplied flat or ready assembled. You can also have all this from volumes as low as 50 boxes. Please contact us to discuss any requirements your business may have.

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Corrugated packaging experts

Why work with us?

Put simply, by working with us at Suttons Performance Packaging, you can expect a wealth of experience and benefits that directly impact the success of your operations.

Flexible volumes
You can purchase bespoke double-wall boxes in volumes as low as 50 units up to runs of 3,000+, providing flexibility as your business grows.
Inventory management
If your business premises have little or no storage space, we can hold stock of your packaging and supply it on a just-in-time basis.
On time delivery
Ideally placed to supply the East of England, our delivery fleet and UK-wide network of warehousing allow us to provide the highest levels of service wherever you are.
Expert design and prototyping
Almost all the packaging we supply is bespoke, with this design-led approach resulting in truly optimised packaging for your application.
Damage prevention
For all new packaging designs we’ll create free prototypes for your own testing, or that we can certify to ISTA standards for you, ensuring your products are protected in transit.
Highest quality
Manufacturing in-house means we have complete control over the quality of your packaging – from materials to printing and everything in between – guaranteeing quality.
Knowledge
Based in Cambridgeshire, we have extensive knowledge of the packaging requirements for technology, IT, medical, scientific, aerospace and other precision engineering and manufacturing sectors.
Customer service
We have a dedicated, experienced team of designers, production staff, product advisers, and customer service personnel who take pride in offering the highest level of service at all times.
Custom design

Genuinely sustainable packaging

We provide a range of sustainable, recycled and recyclable packaging options alongside strategies to reduce the material used in your packs and improve transport efficiency.

Our sustainability goals
Wide range of options

Similar corrugated packaging

If double wall cardboard boxes are not the optimum solution for your specific requirements, we can advise on and supply a wide range of alternative corrugated and protective packaging.

UK experts

Get in touch

If you ship products in double-wall cardboard boxes or have upcoming packaging requirements, we can help. Talk with us at Suttons Performance Packaging today to find out how you can combine optimum performance and value.