Custom double wall boxes

Double-wall cardboard boxes

Custom double wall boxes

Double-wall boxes

For most industrial and business applications, double-wall cardboard boxes provide a great balance between cost and performance.

Double-wall cardboard boxes, made from a two-layered material, offer greater strength than single-wall boxes. Their performance makes them ideal for shipping heavier parts, products, and equipment. Double-wall boxes are also fully recyclable and are printable using various techniques.

At Suttons Performance Packaging, we have particular expertise in supplying double-wall cardboard boxes, either empty or as assembled packs with foam lining or inserts. In addition to the range of insert options, we can also print your double-wall packaging, supply it in a range of styles (from taped 0201s to die-cut 0427), and manufacture it in the optimal size for your specific products.

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Advantages

Benefits of double walled boxes

Using double-walled cardboard boxes at your business provides several benefits, including:

Additional strength and protection in transit.
Custom sizes to reduce costs and protect products.
Optional printing for branding, logos, instructions, etc.
Easy to recycle for end users.
Material from sustainable sources.
Wide choice of inserts, including foam and corrugated fittings.
Cost-effective for a huge range of industries and applications.
A person with a double wall box in a manufacturing warehouse
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FAQs

Double-wall cardboard is a paper-based material widely used for packaging applications. It is called double-walled because it has two layers of fluting, unlike a single-walled cardboard (which has a single layer). In total, the double-walled cardboard has five layers: two layers of fluting and three “liners”. This construction provides increased burst and crush resistance.

Being paper-based, it is relatively straightforward to print onto double-wall boxes. A finer/smaller flute typically provides better print quality, which is why many printed double-wall corrugated boxes use an EB or similar grade material. You can choose to add branding, handling instructions, recycling guides, safety and warning labels, or any other important information required.

There are numerous options available when sourcing double-wall boxes. In addition to material grades, different styles, and bespoke sizes, you can add printing, inserts, and specify whether your double-wall boxes are supplied flat or ready assembled.

Double-wall cardboard boxes, particularly in bespoke sizes, can significantly reduce your costs.  Firstly, as they improve protection for your products in transit, they can help eliminate costly damage. You can also reduce your costs by needing less secondary packaging and void fill. Your transport costs should also decrease, as you are not paying to ship empty space.

A person holding double wall cardboard packaging
Double wall box manufacturers

Why work with us?

Put simply, by working with us at Suttons Performance Packaging, you can expect a wealth of experience and benefits that directly impact the success of your operations:

Flexible volumes
You can purchase bespoke double-wall boxes in volumes as low as 50 units and up to 3,000+, providing flexibility as your business grows.
Inventory management
If your business premises have little or no storage space, we can hold your packaging in stock and supply it on a just-in-time basis.
Expert design and prototyping
Almost all the packaging we supply is bespoke, with this design-led approach resulting in truly optimised packaging for your application.
Knowledge
Based in Cambridgeshire, we have extensive knowledge of the packaging requirements for technology, IT, medical, scientific, aerospace and other precision engineering and manufacturing sectors.
Damage prevention
For all new packaging designs, we’ll create free prototypes for your own testing or certify them to ISTA standards, ensuring your packaging protects your products in transit.
Delivery locations
Ideally placed to serve the East of England, our delivery fleet and UK-wide network of warehousing enable us to deliver the highest levels of service wherever you are.
Highest quality
Manufacturing in-house means we have complete control over the quality of your packaging – from materials to printing and everything in between – and we can guarantee the highest quality.
Customer Service
We have a dedicated, experienced team of designers, production staff, product advisers, and customer service personnel who take pride in offering the highest level of service at all times.
Wide range of options

Similar corrugated packaging

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If you ship products in double-wall cardboard boxes or have upcoming packaging requirements, we can help. Talk with us at Suttons Performance Packaging today to find out how you can combine optimum performance and value.

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    Our experts

    The information on this page was written and checked by our team of packaging experts:

    Technical Sales

    David Prew
    [email protected] | 01354 693 171

    Quotes / Pricing

    James Arran
    [email protected] | 01354 691 859

    Customer Service

    Kay Goodman
    [email protected] | 01354 691 853