
For most industrial and business applications, double-wall cardboard boxes provide a great balance between cost and performance.
Double-wall cardboard boxes, using a double-layered material, offer additional strength compared with single-wall boxes. Their performance makes them ideal for shipping heavier parts, products, and equipment. Double-wall boxes are also fully recyclable and can feature various print options.
At Suttons Performance Packaging, we have particular expertise in supplying double-wall cardboard boxes, either empty or as assembled packs with foam lining or inserts. Besides the range of insert options, we can also print your double-wall packaging, supply it in a range of styles (from taped 0201s to die-cut 0427), and manufacture it in the optimum size for your specific products.
You can expect several significant benefits by choosing to use custom double-wall boxes at your business rather than “off-the-shelf” stock sizes.
Firstly, bespoke sizing improves protection for your products as there is less scope for movement during transit. You can also reduce your costs by needing less secondary packaging and void fill. Your transport costs should also decrease, as you are not paying to ship empty space. This, plus reduced material and being fully recyclable, also makes bespoke-size double-wall boxes better for the environment.


There is a range of double-wall materials to select from. Our packaging designers will select the most suitable option for your application during the design process, allowing the optimum strength to be achieved with the minimum amount of material.
In addition to material grades, you can add printing, inserts, and whether to have your double-wall boxes supplied flat or ready assembled. You can also have all this from volumes as low as 50 boxes. Please contact us to discuss any requirements your business may have.

Put simply, by working with us at Suttons Performance Packaging, you can expect a wealth of experience and benefits that directly impact the success of your operations.
Flexible volumes
Inventory management
On time delivery
Expert design and prototyping
Damage prevention
Highest quality
Knowledge
Customer service
We provide a range of sustainable, recycled and recyclable packaging options alongside strategies to reduce the material used in your packs and improve transport efficiency.
Our sustainability goalsIf double wall cardboard boxes are not the optimum solution for your specific requirements, we can advise on and supply a wide range of alternative corrugated and protective packaging.
If you ship products in double-wall cardboard boxes or have upcoming packaging requirements, we can help. Talk with us at Suttons Performance Packaging today to find out how you can combine optimum performance and value.