For most industrial and business applications, double-wall cardboard boxes provide a great balance between cost and performance.
Double-wall cardboard boxes, made from a two-layered material, offer greater strength than single-wall boxes. Their performance makes them ideal for shipping heavier parts, products, and equipment. Double-wall boxes are also fully recyclable and are printable using various techniques.
At Suttons Performance Packaging, we have particular expertise in supplying double-wall cardboard boxes, either empty or as assembled packs with foam lining or inserts. In addition to the range of insert options, we can also print your double-wall packaging, supply it in a range of styles (from taped 0201s to die-cut 0427), and manufacture it in the optimal size for your specific products.
Using double-walled cardboard boxes at your business provides several benefits, including:

Double-wall cardboard is a paper-based material widely used for packaging applications. It is called double-walled because it has two layers of fluting, unlike a single-walled cardboard (which has a single layer). In total, the double-walled cardboard has five layers: two layers of fluting and three “liners”. This construction provides increased burst and crush resistance.
Being paper-based, it is relatively straightforward to print onto double-wall boxes. A finer/smaller flute typically provides better print quality, which is why many printed double-wall corrugated boxes use an EB or similar grade material. You can choose to add branding, handling instructions, recycling guides, safety and warning labels, or any other important information required.
There are numerous options available when sourcing double-wall boxes. In addition to material grades, different styles, and bespoke sizes, you can add printing, inserts, and specify whether your double-wall boxes are supplied flat or ready assembled.
Double-wall cardboard boxes, particularly in bespoke sizes, can significantly reduce your costs. Firstly, as they improve protection for your products in transit, they can help eliminate costly damage. You can also reduce your costs by needing less secondary packaging and void fill. Your transport costs should also decrease, as you are not paying to ship empty space.

Put simply, by working with us at Suttons Performance Packaging, you can expect a wealth of experience and benefits that directly impact the success of your operations:
Flexible volumes
Inventory management
Expert design and prototyping
Knowledge
Damage prevention
Delivery locations
Highest quality
Customer Service
Disclaimer: Application images on this page may have been created or enhanced using AI to illustrate a products features and/or potential uses. Please view this content policy for further details.
Send us a message
If you ship products in double-wall cardboard boxes or have upcoming packaging requirements, we can help. Talk with us at Suttons Performance Packaging today to find out how you can combine optimum performance and value.
This form will collect your personal information to answer your enquiry. For information on the data we collect and how we use your information, please see our privacy policy.
Our experts
The information on this page was written and checked by our team of packaging experts:
Technical Sales
David Prew
[email protected] | 01354 693 171
Quotes / Pricing
James Arran
[email protected] | 01354 691 859
Customer Service
Kay Goodman
[email protected] | 01354 691 853




