In-house manufacture

Foam lined boxes

Foam-lined boxes are a great option if you need a cost-effective way to ship your products.

Foam-lined boxes are cardboard boxes with a foam lining fixed inside. The foam provides cushioning for the contents, preventing them from becoming damaged during shipping. The foam lining often uses convoluted or egg crate foam, which also holds items in place once the box is closed.

At Suttons Performance Packaging, we can supply foam-lined boxes designed and manufactured to your exact requirements. This includes custom sizes, varying material grades and strengths, plus features such as printing or specialist protection against static. Please speak with one of our experts to discuss your requirements.

Custom design

Specialist foam converters

At Suttons Performance Packaging, we specialise in creating custom foam-lined boxes designed to provide the perfect fit and protection for your products.

Custom foam-lined boxes

Whilst it is possible to source a range of standard-sized foam shipping boxes from us at Suttons Performance Packaging, most of our customers take advantage of the custom design and manufacturing we offer. This is for several reasons.

Our experienced designers can create a foam-lined box with the perfect size, format and strength for your business’s products. This approach typically improves protection, which prevents costly customer returns and protects your business’ reputation. But it can significantly reduce your ongoing costs in other ways.

Tailored to your requirements

For example, custom foam-lined boxes use less material. They also reduce shipping costs, as you do not pay to transport empty space, and they reduce storage requirements in your warehouse.

In addition to these benefits, you can also include printing on your boxes. Printed shipping boxes can feature handling instructions, important information, or even your branding to provide free advertising through the supply chain.

Corrugated packaging experts

Why work with us?

Our business at Suttons Performance Packaging is built on providing every one of our customers with a range of tangible benefits.

Flexible volumes

Our in-house corrugated and foam conversion equipment means you can source foam-lined boxes from between 50 and 3,000+ units.

Inventory management

Have a regular, ongiong need for packaging but little space to store it? We can hold your stock of foam-lined boxes and supply them regularly as and when you need them.

On time delivery

Managing the process from end to end, including our fleet of delivery trucks and UK-wide warehouse network, allows us to provide the highest levels of custom service at all times.

Expert design and prototyping

Our experienced designers have specific knowledge and expertise in structural design and foam engineering, guaranteeing packs offering exceptional performance.

Damage prevention

Our design-led approach, coupled with the production and prototypes and drop testing capability (to ISTA standards), can completely eradicate the potential for transit damage.

Single source

Sourcing your foam and corrugated packaging together significantly improves compatibility and quality while reducing costs.

Knowledge

We have considerable, specific experience supplying foam-lined boxes to eCommerce, scientific, technology, industrial, medical, and numerous other markets.