Foam packaging

If your business sends items that could become damaged during shipping, foam packaging is the best way to prevent this.

Foam packaging protects delicate or expensive items during shipping. It can take the form of lined boxes, bespoke inserts, trays, or blocks. Foam packaging is typically used within an outer cardboard box or carton. It can prevent damage caused by shock, impact, mishandling, and vibration.

At Suttons Performance Packaging, we have pioneered the use of high-performance foam in specialist packaging applications to ensure maximum protection during handling and transit. No other packaging business in the UK has our depth of experience in the fabrication of foam-based protective packaging using polyurethane foam, Stratocell®, and Plastazote polyethylene foam materials. As a result, we have been a Sealed Air Approved Packaging Partner for over 25 years.

Foam packaging products

• Foam end caps
• Egg crate foam
• Polyurethane foam packaging
• Stratocell® Foam
• Plastazote packaging
• Recycled foam packaging
• Anti-static foam

Corrugated packaging inserts

• Foam inserts for boxes
• Foam-lined boxes
• Foam shipping boxes
• Anti-static foam shippers

Foam packaging manufacturers

At Suttons Protective Packaging, we are widely regarded as experts in the field of bespoke, specialist protective packaging for high-value parts and products.

We are an award-winning manufacturer of bespoke packaging and one of the UK's largest converters of Stratocell® polyethylene foam for designing and producing unique packaging solutions.

Our tailor-made solutions call upon our specialist knowledge of materials, production capabilities, conversion constraints, and supply-chain practicalities. Whether driven by just-in-time service agreements or the ship-to-line demands of lean manufacturing practices, we tailor each packaging solution to your business's specific demands and requirements.

From CAD drawing submissions, sample-making, and drop testing to 'kitting' and service level agreements, our ISO standards and procedures ensure that each project moves from prototype to finished product with care and control.

Get in touch

If your business uses foam packaging, requires high-performance, custom packaging solutions, or struggles with transit damage, space restrictions, or packing times, we can help. Please speak with one of our foam packaging experts today.

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