foam inserts, foam lined boxes,
padded shipping boxes and more
If you ship large items, export products or operate in industrial markets, pallet boxes are often essential to your success.
Pallet boxes are large, heavy-duty corrugated boxes attached to wooden pallets. The integral pallet allows for the handling and moving of large, heavy items. Popular for export, pallet boxes are available in several standard or bespoke sizes.
At Suttons Performance Packaging, our experience and expertise in industrial packaging allow us to design and manufacture both standard and custom pallet boxes. In addition to specific dimensions, we can add interior fittings such as foam lining, inserts, or end caps to provide a tailored level of protection.
It is possible to manufacture any pallet boxes your business uses in either industry standard sizes (using standard or euro pallets) or completely bespoke designs as required.
Custom-sized pallet boxes can frequently reduce transport costs (you are not paying to ship empty space) and minimise the use of secondary packaging, such as void fill. They also significantly reduce the potential for transit damage, particularly when combined with foam or other cradles and inserts.
You can also choose to have your standard or bespoke pallet boxes with branding, handling instructions, part numbers or other information printed directly onto the exterior surfaces.
You can even opt to have your pallet boxes supplied flat for assembly on-site or fully assembled to reduce packaging times (or to accommodate internal fixtures and inserts).
By sourcing either standard or custom pallet boxes from us at Suttons Performance Packaging, you can also expect the following benefits:
By manufacturing in-house, we allow you to source very low volumes (from 10 units) through to mid-high quantities (3,000+).
We can free up costly warehouse space at your business by holding your stock of pallet boxes and industrial packaging and providing smaller, frequent deliveries as required.
Our in-house, experienced design team assesses the products you are shipping before creating a solution optimised for your application.
Our packaging experts have detailed knowledge of the challenges associated with bulk/industrial shipping alongside specific medical, scientific, electronics, IT, and aerospace industries.
If required, prototyping and drop testing to ISTA standards ensure that your packaging is fully optimised before full production runs.
Bespoke pallet boxes and packaging help reduce costs by minimising material use, improving transport efficiency, preventing damage, and even improving packing times.
We manufacture your pallet boxes, including corrugated and timber elements, at our state-of-the-art production site in Cambridgeshire.
Our delivery vehicles and UK-wide network of warehouses allow us to supply your packaging cost-effectively throughout the UK.
We are confident that a design-led approach to your pallet boxes and any other industrial packaging you require can provide a significant competitive advantage (and not just considering costs). If this sounds good, please get in touch with one of our experts to discuss your packaging.
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