Custom flight cases

If you need to safely transport large equipment, tools, components or products, custom flight cases provide on-the-road protection for your valuable equipment.


Flight cases are tough, rugged containers for storing and transporting items. Also known as road cases, they are manufactured using plywood or composite boards with aluminium and steel components. Custom flight cases are particularly popular in the audiovisual, broadcasting, and entertainment industries but are equally suited to commercial and industrial applications.


At Suttons Performance Packaging, we design and manufacture your flight cases at our UK-based production facility. Designed using the latest CAD technology and manufactured using high-quality materials, our flight cases ensure the safe transportation and storage of delicate items.

Custom flight case manufacturers

Sourcing and using custom flight cases provides your business with many benefits.

For example, bespoke sizes reduce transport costs and significantly improve protection by minimising the movement of contents within the outer case. And by building custom flight cases in-house, we can engineer the optimum strength, protection, and quality.

This improved protection is enhanced further through the inclusion of custom foam inserts. Using Plastazote, we can design and manufacture foam tailored to your products using the optimum grade and amount of material.

Besides custom sizing and material selection, you can also benefit from various custom inserts, such as foam end caps and lining, which further enhance protection. You can even opt to add logos, handling instructions, and other information via several printing methods.

Optional features such as handles, castors, wheels, lift-off lids, and more all improve usability too. You can even have your flight cases branded with company logos or handling instructions.

Why work with us?

Our broad knowledge and experience in heavy-duty packaging at Suttons Performance Packaging allow us to offer you several benefits.

Flexible volumes

We can manufacture your custom flight cases in low and high volumes with no minimum order quantities.

In-house manufacture

Manufacturing your flight cases at our UK-based factory ensures far higher quality than cheap, imported cases.

Foam expertise

Any flight case we supply can include bespoke foam inserts, providing the highest level of transit protection for your products or equipment.

Single source

You can source all of your business' packaging - from simple corrugated cardboard boxes to bespoke engineered cases - from us.

Knowledge

Our designers, estimators, customer support staff, and highly trained production teams have extensive knowledge and experience in a wide range of industries.

Cost reduction

By using custom packaging and flight cases, we allow you to reduce transport costs, material use, CO2 emissions and packing times.

Damage prevention

All of the packaging we supply is designed to completely eliminate transit damage from your operations.

Service

We take pride in offering the highest level of service at all times, maintaining an extensive fleet of vehicles and leveraging a UK-wide network of warehousing.

Get in touch

If an off-the-shelf protective case isn’t exactly right for your application, we can provide a custom flight case tailored to your precise requirements. Please speak with one of our case experts today to discuss any custom flight cases your business uses.

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