Stratocell® foam

If your business needs high-performance, single-trip packaging, Stratocell foam is cost-effective, versatile, and provides exceptional protection.


Stratocell foam is a closed-cell polyethylene foam. Its low cost makes it ideal for single-trip packaging applications. Stratocell provides excellent cushioning protection, being more effective than single-drop polystyrene or corrugated cardboard fittings. It is widely used for shipping high-value, fragile items such as consumer electronics.


At Suttons Performance Packaging, we are one of the largest converters of Sealed Air products and materials, including Stratocell, in the UK. Our design knowledge and foam conversion capabilities have led to joint initiatives where we have delivered maximum protection using minimum materials.

Stratocell packaging manufacturers

At Suttons Performance Packaging, we are experts in Stratocell foam.

Stratocell foam is lightweight, non-abrasive, and water resistant, making it ideal for use as foam end caps, for foam-lined boxes, and for creating bespoke foam inserts for boxes.

The material's cushioning performance also allows our design team to create foam packaging that maintains optimum protection while using the minimum amount of material. While Stratocell can be used over multiple journeys, its low cost also makes it suitable for single-trip packaging applications.

As Sealed Air approved partners, we can design custom foam packaging and convert a wide range of materials at our modern foam conversion facility. This includes all standard, anti-static, and recycled grades, which we can die-cut, weld, and assemble into a limitless range of custom packaging.

Why work with us?

As Sealed Air approved partners, we have developed extensive knowledge of Stratocell foam material. This knowledge, our design team, and conversion equipment provide you with various benefits.

Flexible volumes

Our in-house foam conversion equipment allows us to supply both high- and low-volume Stratocell packaging, allowing you to source the exact amount you need.

Expert design and prototyping

In addition to creating award-winning foam packaging solutions, our design team can also produce pre-production samples for testing prior to full production.

Damage prevention

We gain a complete understanding of your product, industry and application before developing Stratocell foam packaging that prevents costly damage to your items.

Inventory management

Our large warehouse capacity allows us to store your bulky protective packaging at our site and deliver it to you as and when required, freeing up storage space at your business.

Knowledge

We have created high-performance packaging tailored to a range of specific industries, including electronics, aerospace, scientific, manufacturing, and many more.

Single source

In addition to foam conversion, we can design, manufacture, and supply your outer packaging, including everything from corrugated cardboard to heavy-duty protective cases.

Product range

Tapes, labels, pouches, strapping, stretch wrap - we can also supply your secondary packaging and sundries, reducing your admin and costs.

On-time delivery

Although we predominantly supply the east of England, our nationwide warehousing network and fleet of vehicles allow us to provide excellent service throughout the UK.

Get in touch

Put simply, we are market leaders in the fabrication of Stratocell packaging. If you would like to reduce costs, damage, packing times, and storage space, please get in touch.

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