Polyurethane foam packaging

Polyurethane packaging is a great, cost-effective way to protect your customers' orders during shipping.

Polyurethane (PU) foam packaging is suitable for shipping lower-value or higher-volume products. Less durable and rigid than Polyethylene (PE) foams, PU foam packaging is typically used in less demanding applications. However, polyurethane foam provides good cushioning performance, is lightweight, and is low-cost.

At Suttons Performance Packaging, we are experts in a wide range of foam packaging materials, including Polyurethane. However, our expertise with Stratocell and Plastazote allows us to recommend a foam material suited to your specific product or application. Our in-house designers and conversion equipment also guarantee innovative, optimised, cost-effective solutions to any requirement.

Polyurethane foam converters

If your business needs cost-effective foam packaging, Polyurethane foam is ideal.

Polyurethane foam is suitable for lining corrugated boxes, creating pads or sheets for your fulfilment teams to add to packs, with intricate shapes die-cut into the surfaces, or even as profiled egg crate foam.

There is a range of material densities and grades, making Polyurethane foam an adaptable and versatile option for many applications. Anti-static and flame retardant grades are also available.

Our in-house conversion equipment, coupled with designers with specific expertise across a broad range of foam materials, allows us to design, manufacture and supply foam packaging that is truly optimised for your products and application.

As Sealed Air approved partners and experts in Stratocell and Plastazote materials, our advisors can provide impartial, unbiased advice on the best option for your business.

Why work with us?

As experts across various packaging materials, not just Polyurethane foam, we can offer your business several benefits.

Flexible volumes

We design and manufacture your polyurethane packaging in-house, allowing you to source low and high volumes cost-effectively.

Expert design and prototyping

Our award-winning designers have extensive knowledge of the properties and performance of a vast range of materials.

Damage prevention

Before creating any design, we will gain a thorough understanding of your product and application, allowing us to eliminate transit damage completely.

Inventory management

If you have little space to store bulky foam packaging at your business, we can do so at our own warehouse and deliver in smaller, regular consignments.

Knowledge

Our team has vast experience with the challenges many industries face, with particular knowledge in the scientific, aerospace, IT, electronics, engineering, medical and manufacturing sectors.

Single source

You can source any outer packaging you need - from single-trip corrugated to high-performance protective cases - from us, reducing costs and improving compatibility.

Product range

Besides custom, high-performance packaging, we can also supply your business with sundries such as tape, stretch, bags, and labels, allowing you to simplify your purchasing process.

Ideally located

We are perfectly located to serve Cambridge and Ely science parks, although our fleet of delivery vehicles and UK-wide warehousing network allows us to supply your business wherever you’re based.

Get in touch

We can help with any polyurethane packaging you require. Not only that, we also take the approach of assessing your requirements before proposing a solution that provides maximum value for your business. Please get in touch to see how we can help.

Do you need help with your packaging project?Let us help with your project