Plastazote packaging

If you need to ship or protect very high-value, fragile, or business-critical items, Plastazote packaging provides the highest level of protection.

Plastazote foam is a cross-linked, closed-cell polyethylene foam. The material is water resistant, provides excellent cushioning properties, and can be converted into intricate shapes and designs. Plastazote packaging typically takes the form of inserts for protective cases or boxes, handling trays, or dunnage for returnable containers.

At Suttons Performance Packaging, we can offer engineered Plastazote packaging and inserts for any protective or presentation application, giving exceptional product protection and display potential. Regardless of the product's shape, size or application, we can design and manufacture a foam tray or insert that is a perfect fit for your product.

Plastazote foam converters

Working with us at Suttons Performance Packaging, you can take advantage of our extensive knowledge and expertise in high-performance foam packaging.

Using the latest CNC routing technology, we can ensure the highest levels of quality, performance and presentation for any Plastazote packaging your business needs.

Using a wide range of materials and colours, we can design high-performance case inserts that eliminate damage to your tools, inserts for corrugated packaging, dunnage for returnable packaging, and even stand-alone handling trays. You can also choose multi-coloured "shadow board" foam that provides enhanced visual appeal and improves usability (highlighting when tools or equipment have not been returned to their compartment/recess).

Besides Plastazote, we convert an extensive range of specialist cross-linked and non-cross-linked foams.

Why work with us?

We have vast experience and expertise in converting a range of foam materials, including Plastazote. This allows your business to benefit in several ways.

Flexible volumes

As we convert in-house, we can manufacture your Plastazote packaging from a single unit up to many thousands.

Expert design and prototyping

Our in-house designers have extensive knowledge of Plastazote material, allowing for innovative, commercially successful designs, prototyping, and sampling.

Damage prevention

By analysing your products, tools or equipment, we can use specialist CAD software and theoretical testing to create Plastazote packaging with truly optimised performance.

Wide choice

Our design engineers can select from and recommend many material options, including anti-static, guaranteeing optimum protection for your items.

Knowledge

Our teams—from designers to customer services to production staff—have knowledge and understanding of the challenges faced by specific industries (aerospace, electronics, engineering, etc.).

Single source

You can source your Plastazote packaging alongside any outer packaging you need (protective cases, corrugated packaging, etc.), significantly improving fit and compatibility.

Product range

Whether you need single-trip cardboard boxes, tapes, labels, or high-performance multi-material packs, we can supply all your packaging, reducing costs and admin.

Short lead times

Manufacturing in-house and using our own fleet of vehicles to deliver your packaging ensures we can offer short lead times and on-time deliveries.

Get in touch

We can help with any form of Plastazote packaging your business needs—from protective case inserts to trays to tool control. Simply contact one of our experts for free quotes and unbiased advice.

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