Triple-wall cardboard boxes

If your business ships large, bulky or heavy products or equipment, triple-wall cardboard boxes are the perfect solution.


Triple-wall boxes use corrugated cardboard with three layers of material. They provide excellent strength and durability, comparable to some timber crates. Triple-wall packaging is perfect for industrial shipping applications, including export.


At Suttons Performance Packaging, we are a Tri-Wall Europe approved fabricator. This, and our extensive in-house design and manufacturing capabilities, mean we can produce custom triple-wall boxes tailored to your products in low—and high-volume runs. We are also one of the few companies that can print up to two colours on Tri-Wall® AAA.


Custom triple wall boxes

Your business can source triple-wall boxes designed and manufactured to protect your specific products or equipment in transit.


This design-led approach—which can also include testing prototype packs—is significantly more cost-effective than using stock options. It improves protection, prevents transit damage, and reduces material use and secondary packaging requirements. Transport efficiency and reduced C02 emissions also enhance sustainability.


Triple-wall cardboard boxes, in addition to custom sizes, can also incorporate numerous bespoke features. These include integral pallets for ease of handling, foam interiors for added cushioning protection, and external print for branding and important handling symbols/instructions.

Depending on their format and features, custom tri-wall boxes can either be supplied flat to reduce storage and transport requirements or fully assembled to reduce packing and dispatch times.

Why work with us?

At Suttons, our in-house design and manufacture setup provides your business with numerous tangible benefits:

Flexible volumes

Material stock holding, highly trained staff, and modern equipment allow us to produce both low and high volumes efficiently and cost-effectively.

Inventory management

For businesses with ongoing requirements, we can hold your stock of triple-wall cardboard boxes at our warehouse and supply them on a drip-feed basis (reducing your storage costs).

Expert design

We are a Tri-Wall Europe-approved fabricator. Our in-house designers are fluent in the materials' nuances, and we use cutting-edge production equipment to produce bespoke sizes and designs.

Testing/Damage prevention

Your custom designs are typically developed into prototypes that can be tested in the Tri-Wall® laboratory, ultimately ensuring that your products benefit from optimised protection.

Knowledge

We have specific, proven experience and expertise in various demanding industries, including (but not limited to) medical, scientific, electronics and IT, aerospace, technology, and more.

Cost reduction

Taking a design-led approach to packaging commonly reduces costs through reduced material use, improved transport efficiency, faster packing times, and more.

Single source

You can source all of your industrial transit packaging—including foam or other inserts—from us, reducing your costs and administrative burden and improving overall quality.

On-time delivery

Our location and fleet of vehicles make us ideally placed to provide a customised delivery schedule for your business, ensuring you never run out of packaging.

Get in touch

Not sure if triple-wall cardboard boxes are right for your business? Or if your current heavy duty packaging is performing as it should? Our packaging experts can provide free advice on the best solution for your specific application.

Do you need help with your packaging project?Let us help with your project

Currogated Cutting Machine
Currogated Cut Boxes
Large Currogated Cutting Machine