Foam Shipping Boxes (padded shipping boxes)

Off-the-shelf foam shipping boxes are a cost-effective option if your business is shipping lightweight components, including those with an unusual profile.

Foam shipping boxes are standard cardboard boxes with foam material added to the inside surfaces. Also called padded shipping boxes, the foam lining absorbs shock and impact, protecting the contents during transport.

At Suttons Performance Packaging, we have developed a range of multipurpose, off-the-shelf foam cushioned packs in a range of sizes. Always in stock, these padded shipping boxes, with no tooling costs, are an ideal, cost-effective solution for short-run consignments.

Padded shipping box options

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Bespoke foam shipping boxes

At Suttons Performance Packaging, we can design and manufacture completely bespoke solutions in addition to the range of standard foam shipping boxes.

Our designers, corrugated box manufacturing machinery, and foam conversion equipment allow us to create padded shipping boxes in-house and tailor them to your precise requirements.

Options include the cardboard material grade, the foam density, the overall size and style of your shipping box, and whether you require print adding. We can even design and manufacture foam shipping boxes with protection from static.

By keeping both design and manufacture in-house, you can also source custom foam shipping boxes in low and high volumes (50 - 3,000+ units).

Why work with us?

Even if you are sourcing off-the-shelf products from us at Suttons Performance Packaging, we strive to provide your business with various benefits.

Flexible volumes

Whether sourcing stock or bespoke products, you can purchase from very low volumes (including one-offs) to thousands, scaling as your business grows.

Expert design and prototyping

For any custom requirements, our designers can create prototypes and samples that undergo extensive testing (including drop testing to ISTA standards).

Damage prevention

Whatever packaging you source from us, we understand its primary job is to protect your items in transit and prevent customer returns.

Inventory management

If you regularly require any type of packaging, we can hold it at our warehouse to free up expensive storage space at your premises.

Knowledge

Different businesses in different markets face different challenges. However, our team of designers, engineers, advisors, and support staff has extensive knowledge across a broad range of industries.

Cost reduction

We will always look for ways to reduce long-term packaging costs, such as reducing material use, speeding up packing times, improving transport efficiency, and more.

Single source

We can supply virtually all of the packaging your business requires, including tapes, stretch, labels, strapping, and more.

On-time delivery

Our delivery fleet and location, ideal for eastern England, ensure that you get packaging when needed.